Powder particle flow acceleration methods for simulation of interaction with materials used in spacecrafts

ArticleIn recent decades, the role of satellites for monitoring the condition of agricultural land and forests, as well as in the study of natural resources, has especially increased. The amount of debris in near-Earth space is constantly increasing, which creates a real danger to the operation of satellites and other flying objects. The failures of satellites and spacecrafts increase the cost of their production and inhibit the development of the industry, lead to pollution of near-earth space by space debris. The U.S.-based Space Surveillance Network is currently tracking about 40,000 space objects-the vast majority of which are defunct satellites and fragments from collisions. It was estimated that there are more than 8,378tons of junk around the Earth at speeds of up to 70kmh-1, threatening functioning spacecrafts. Development of a new method for ground-based testing of protective materials, microchips and control systems will enable to avoid further pollution of near-Earth space.This paper discusses methods for accelerating fine particles using explosive devices and an electromagnetic field and the possibility of using them to develop and research protective materials

Investigations of Properties of Powdered Ferromagnetic Sorbents

The paper examines possible application of certain disperse materials based on iron powders as ferromagnetic sorbents for collecting the oil products spilled on the water surface. Sorption ability is defined for the investigated ferromagnetic sorbents

High-Temperature Lightweight Ceramics with Nano-sized Ferrites for EMI Shielding: Synthesis, Characterization, and Potential Applications

The present study focuses on the synthesis and characterisation of a lightweight ceramic material with electromagnetic interference (EMI) shielding properties, achieved using mullite containing micrometre-sized hollow spheres (cenospheres) and CoFe2O4 nanoparticles. This research explores compositions with varying CoFe2O4 contents ranging from 0 up to 20 wt.%. Conventional sintering in an air atmosphere is carried out at a temperature between 1100 and 1300 °C. The addition of ferrite nanoparticles was found to enhance the process of sintering cenospheres, resulting in improved material density and mechanical properties. Furthermore, this study reveals a direct correlation between the concentration of ferrite nanoparticles and the electromagnetic properties of the material. By increasing the concentration of ferrite nanoparticles, the electromagnetic shielding effect of the material (saturation magnetisation (Ms ) and remanent magnetisation (Mr)) was observed to strengthen. These findings provide valuable insights into designing and developing lightweight ceramic materials with enhanced electromagnetic shielding capabilities. The synthe-sized ceramic material holds promise for various applications that require effective electromagnetic shielding, such as in the electronics, telecommunications, and aerospace industries

The Effect of Zinc Oxide on DLP Hybrid Composite Manufacturability and Mechanical-Chemical Resistance

The widespread use of epoxy resin (ER) in industry, owing to its excellent properties, aligns with the global shift toward greener resources and energy-efficient solutions, where utilizing metal oxides in 3D printed polymer parts can offer extended functionalities across various industries. ZnO concen-trations in polyurethane acrylate composites impacted adhesion and thickness of DLP samples, with 1 wt.% achieving a thickness of 3.99 ± 0.16 mm, closest to the target thickness of 4 mm, while 0.5 wt.% ZnO samples exhibited the lowest deviation in average thickness (±0.03 mm). Tensile stress in digital light processed (DLP) composites with ZnO remained consistent, ranging from 23.29 MPa (1 wt.%) to 25.93 MPa (0.5 wt.%), with an increase in ZnO concentration causing a reduction in tensile stress to 24.04 MPa and a decrease in the elastic modulus to 2001 MPa at 2 wt.% ZnO. The produced DLP samples, with their good corrosion resistance in alkaline environments, are well-suited for ap-plications as protective coatings on tank walls. Customized DLP techniques can enable their effec-tive use as structural or functional elements, such as in Portland cement concrete walls, floors and ceilings for enhanced durability and performanc

Vanadium sustainability in the context of innovative recycling and sourcing development

This paper addresses the sustainability of vanadium, taking into account the current state-of-the-art related to primary and secondary sources, substitution, production, and market developments. Vanadium plays a critical role in several strategic industrial applications including steel production and probable widespread utilization in next-generation batteries. Confirming the importance of vanadium, the European Commission identified and formally registered this metal on the 2017 list of Critical Raw Materials for the European Union. The United States and Canada have also addressed the importance of this metal. Like the European economy, the American and Canadian economies rely on vanadium and are not globally independent. This recognized importance of vanadium is driving many efforts in academia and industry to develop technologies for the utilization of secondary vanadium resources using hydrometallurgical and pyrometallurgical techniques. In this paper, current efforts and their outcomes are summarized along with the most recent patents for vanadium recovery

APPLICATIONS OF PULSED ELECTROMAGNETIC FIELDS IN POWDER MATERIALS HIGH SPEED FORMING

Abstract In current article, applications of electromagnetic pulsed fields for processing of powder materials are presented. The main attention is paid to the following applications of pulse electromagnetic fields in powder metallurgy and allied industries: pressing of powders, manufacturing of powder coatings, and conveying of ferromagnetic powders by means of pulsed electromagnetic field

Sustainability evaluation of essential critical raw materials: cobalt, niobium, tungsten and rare earth elements

The criticality of raw materials has become an important issue in recent years. As the supply of certain raw materials is essential for technologically-advanced economies, the European Commission and other international counterparts have started several initiatives to secure reliable and unhindered access to raw materials. Such efforts include the EU Raw Materials Initiative, European Innovation Partnership on Raw Materials, US Critical Materials Institute, and others. In this paper, the authors present a multi-faceted and multi-national review of the essentials for the critical raw materials (CRMs) Co, Nb, W, and rare earth elements (REEs). The selected CRMs are of specific interest as they are considered relevant for emerging technologies and will thus continue to be of increasing major economic importance. This paper presents a \u27sustainability evaluation\u27 for each element, including essential data about markets, applications and recycling, and possibilities for substitution have been summarized and analysed. All the presented elements are vital for the advanced materials and processes upon which modern societies rely. These elements exhibit superior importance in \u27green\u27 applications and products subject to severe conditions. The annual production quantities are quite low compared to common industrial metals. Of the considered CRMs, only Co and REE gross production exceed 100 000 t. At the same time, the prices are quite high, with W and Nb being in the range of 60 USD kg(-1) and some rare earth compounds costing almost 4000 USD kg(-1). Despite valiant effort, in practice some of the considered elements are de facto irreplaceable for many specialized applications, at today\u27s technological level. Often, substitution causes a significant loss of quality and performance. Furthermore, possible candidates for substitution may be critical themselves or available in considerably low quantities. It can be concluded that one preferred approach for the investigated elements could be the use of secondary resources derived from recycling. W exhibits the highest recycling rate (37%), whereas Co (16%), Nb (11%) and rare earths (similar to 0%) lag behind. In order to promote recycling of these essential elements, financial incentives as well as an improvement of recycling technologies would be required

The critical raw materials in cutting tools for machining applications: a review

A variety of cutting tool materials are used for the contact mode mechanical machining of components under extreme conditions of stress, temperature and/or corrosion, including operations such as drilling, milling turning and so on. These demanding conditions impose a seriously high strain rate (an order of magnitude higher than forming), and this limits the useful life of cutting tools, especially single-point cutting tools. Tungsten carbide is the most popularly used cutting tool material, and unfortunately its main ingredients of W and Co are at high risk in terms of material supply and are listed among critical raw materials (CRMs) for EU, for which sustainable use should be addressed. This paper highlights the evolution and the trend of use of CRMs) in cutting tools for mechanical machining through a timely review. The focus of this review and its motivation was driven by the four following themes: (i) the discussion of newly emerging hybrid machining processes offering performance enhancements and longevity in terms of tool life (laser and cryogenic incorporation); (ii) the development and synthesis of new CRM substitutes to minimise the use of tungsten; (iii) the improvement of the recycling of worn tools; and (iv) the accelerated use of modelling and simulation to design long-lasting tools in the Industry-4.0 framework, circular economy and cyber secure manufacturing. It may be noted that the scope of this paper is not to represent a completely exhaustive document concerning cutting tools for mechanical processing, but to raise awareness and pave the way for innovative thinking on the use of critical materials in mechanical processing tools with the aim of developing smart, timely control strategies and mitigation measures to suppress the use of CRMs

Towards Next-Generation Sustainable Composites Made of Recycled Rubber, Cenospheres, and Biobinder.

The utilisation of industrial residual products to develop new value-added materials and reduce their environmental footprint is one of the critical challenges of science and industry. Development of new multifunctional and bio-based composite materials is an excellent opportunity for the effective utilisation of residual industrial products and a right step in the Green Deal's direction as approved by the European Commission. Keeping the various issues in mind, we describe the manufacturing and characterisation of the three-component bio-based composites in this work. The key components are a bio-based binder made of peat, devulcanised crumb rubber (DCR) from used tyres, and part of the fly ash, i.e., the cenosphere (CS). The three-phase composites were prepared in the form of a block to investigate their mechanical properties and density, and in the form of granules for the determination of the sorption of water and oil products. We also investigated the properties' dependence on the DCR and CS fraction. It was found that the maximum compression strength (in block form) observed for the composition without CS and DCR addition was 79.3 MPa, while the second-highest value of compression strength was 11.2 MPa for the composition with 27.3 wt.% of CS. For compositions with a bio-binder content from 17.4 to 55.8 wt.%, and with DCR contents ranging from 11.0 to 62.0 wt.%, the compressive strength was in the range from 1.1 to 2.0 MPa. Liquid-sorption analysis (water and diesel) showed that the maximum saturation of liquids, in both cases, was set after 35 min and ranged from 1.05 to 1.4 g·g for water, and 0.77 to 1.25 g·g for diesel. It was observed that 90% of the maximum saturation with diesel fuel came after 10 min and for water after 35 min